Pipeline Modifications Without Shutdown
Perform safe branch connections, tie-ins, repairs, and modifications on live pipelines and vessels without interrupting operations. Advanced Bolting Solutions delivers engineered hot tapping solutions for critical industrial facilities where production continuity is essential.
Size Range
Hot Tap Size Range : Up to 48"
Pressure
Maximum Pressure : Up to 1480 psig
Temperature
Maximum Temperature : Up to 280°C
Materials
Pipe Materials : Carbon Steel, Stainless Steel, Ductile Iron, GRE, HDPE and others
Hot tapping is a specialized process that allows new connections to be made on pressurized and operational pipelines, vessels, and storage systems without shutting down the process.
This method eliminates costly production interruptions while maintaining system integrity and operational safety.
Our experienced team executes hot tapping projects across oil & gas, petrochemical, power generation, water treatment, and infrastructure sectors using certified procedures and specialized equipment.
- Onshore and Offshore Oil & Gas
- Petrochemical Plants
- Power Generation
- Industrial Manufacturing
New Branch Connections
Create tie-ins and branch connections without process interruption.
Pipeline Extensions
Expand existing pipeline networks while maintaining production.
Instrument Installation
Install monitoring equipment, sensors, and instrumentation on live systems.
System Modifications
Perform upgrades and rerouting without shutdowns.
Emergency Repairs
Enable critical maintenance activities with minimal operational disruption.
Minimize Downtime
Avoid costly plant shutdowns and production losses.
Maintain Continuous Operations
Keep facilities operating while modifications are performed.
Reduce Project Costs
Eliminate shutdown-related expenses and restart procedures.
Proven Safety
Executed using engineered procedures and qualified personnel.
Wide Material Compatibility
Applicable across multiple pipe materials and industrial systems.
1. Engineering Assessment
System review, feasibility studies, and risk evaluation.
2. Procedure Development
Preparation of project-specific execution plans and safety documentation.
3. Installation of Hot Tap Equipment
Specialized fittings and equipment installed on the live system.
4. Controlled Cutting Operation
Precise cutting and coupon retrieval while maintaining pressure integrity.
5. Completion & Testing
Final verification, inspection, and documentation.
Frequently Asked Questions
Cold Cutting for Explosive Environments: Cold cutting techniques prioritise safety, especially in potentially explosive environments, by eliminating the generation of heat and sparks.
